Why Is Paint Density Important?

Here is why paint density is important:

• Coverage and Hiding Power: Highly dense (thick) paint provides uniform coverage in one coat. It is also known as “high hide” paint, which covers the ink stains, contrasting colors, and minor imperfections. Thick paint, which contains titanium dioxide (TiO2) pigments, disperses the light and covers smudged colors.
• Settling and Storage Stability: Thick paints with high pigments and additives settle down quickly due to the gravitational force. It affects their appearance, quality, and ease of application. Low-density paints contain water as their primary solvent, so they are less prone to sedimentation.
• Weight and Transportation: A right paint density reduces the shipping cost. Heavy paints contain more mass per unit volume, which makes them hard to carry and transport. Low-density paints are easy to apply and handle as they fit well in every shape. 
• Sprayability and Equipment Compatibility: Paint density affects the desired performance and final finish of paints. Unlike thin paints, heavy paint gets stuck in the airbrush and spraying nozzles. They require powerful equipment or pressure during spraying for smooth and desired finish.

What Factors Affect Paint Density? 

Here are the factors that directly affect paint density:

• Pigment Type and Volume: Zinc oxide (ZnO), barium sulfate, calcium carbonate, and iron oxides extenders increase the paint density due to their refractive index. The higher the solids, the higher the paint density per unit volume. 
• Binder and Resin Content: Binders increase or decrease the paint density as they hold pigments together. Acrylic resins with lighter acrylic polymers create low-density paints. Alkyd binders increase the paint density due to their oil-modified polyester resins.
• Solvent or Water Content: Turpentine, acetone, naphthane, and water directly affect the paint density. Low-density paints contain a high percentage of solvent compared to thick paints.
  
• Additives: Paint additives like rheology modifiers, anti-settling, wetting, and dispersing agents change the paint density and viscosity. Fumed silica does not allow the paint particles to settle down, which increases paint density. HEUR and HASE additives also thicken the paint.

How Is Paint Density Measured?

Here is how to measure the paint density:

• Gravimetric Method: It is the standard method to measure the paint density. Take an empty pycnometer with a known volume and weigh it. Fill it with a sample and calculate its weight again. Then, subtract the weight of the empty pycnometer to get an accurate value. Divide the mass value by volume (ρ=m/v) to calculate paint density.
• Density Cups: Density cups are made up of stainless steel or metal. Pour a sample without bubbles into a density cup and cover it with a lid. Place it in an analytical balance to get accurate digital values. Unlike the slow gravimetric method, this specific gravity cup provides fast results. 
• Hydrometers: A hydrometer, also known as a lactometer, is used to measure the paint density following the buoyancy principle. Take a transparent test tube and pour the paint sample into it. Lower the hydrometer into the sample and slightly twist it to remove bubbles. Place your equipment on level ground to ensure the hydrometer doesn’t touch the test tube. Once the hydrometer stops shaking and floats up, note down the readings (density) at eye level.